Cable Industry
With our core competency in implementing Automation projects in Power Cable, Fibre Optic Cable, Control & Instrumentation & JFT.C cable Industry.
Areas of Our Domain Expertise Include:
POWER CABLE INDUSTRY:
- WIRE DRAWING MACHINE
- FINE WIRE DRAWING MACHINE
- INTERMEDIATE WIRE DRAWING MACHINE
- STRANDING MACHINE
- EXTRUSION: - INSULATING / SHATHING/JACKETING LINE
- DRUM TWISTER
- ARMOURING MACHINE
- COPPER TAPING / STEEL TAPING
- REWINDING LINE
FIBRE OPTICS CABLE INDUSTRY:
- SECONDARY COATING LINE
- SZ STRANDING MACHINE
- RIBBON STARNDERS
- ARMID YARN SERVER MACHINE
- FIBER PAYOFF & TAKE-UP
JELLY FILLED CABLE INDUSTRY :
- TANDEM LINE /INSULATING LINE
- GROUP TWINNER
- DRUM TWISTER
INSTRUMENTATION CABLE:
- SINGLE TWIST MACHINE
- DOUBLE TWIST MACHINE
- DATA CABLE SHEATHING LINE
- MICA TAPING LINE
- COILER MACHINE
- BRAIDING MACHINE
Case Study:
CCV LINE AUTOMATION
Requirements:
- Migration from DC Motors to Energy efficient AC Motors
- Automation of the complete line
- Controlling the line through HMI -Operator station
- Scada implementation
Implementation:
- Migration from DC Motors to Energy efficient AC Motors
- Automation of the complete line
- Controlling the line through HMI -Operator station
- Scada implementation
Benefits:
- Industry 4.0 compliant equipment’s, live VFD’s PLC, HMI & SCADA.
- Reduced downtime of the machine
- Energy saving
- Extended equipment service life
- Reduced Maintenance cost
- As it was a retrofitting project, the upgradation was done in a record time.
PLCV LINE AUTOMATION
Requirements:
- Migration from DC Motors to Energy efficient AC Motors
- Automation of the complete line
- Controlling the line through HMI -Operator station
- Scada implementation
Implementation:
- DC Motors were replaced by AC Motors
- Suitable AC Drives were installed with ProfiNet communication
- S7-1500 PLC with various ET200 SP remote I/O station were installed
- All the existing Control panels were replaced by the new control panel
- All the machines from Pay-off to Take-up were equipped with their lonamccal PLC I/O station
- ProfiNet protocol
- TP 1900 Comfort was configured as an operator station
- WINCC 4.0 was configured as a SCADA Station.
Benefits:
- Industry 4.0 compliant equipment’s, live VFD’s PLC, HMI & SCADA.
- Reduced downtime of the machine
- Energy saving
- Extended equipment service life
- Reduced Maintenance cost
- As it was a retrofitting project, the upgradation was done in a record time.
Rubber Processing Machines
With opportunity to execute automation and drive solutions in this segment ,using cutting-edge technology such as Totally Integrated Automation from Siemens, Rubber manufacturers are able to fulfil demand for new and retrofit solutions, in the process sustaining their profitable business.
Areas of Our Domain Expertise Include:
- RUBBER COMPOUND MIXING MACHINE
- RUBBER KNEADING MACHINE
- RUBBER EXTRUSION MACHINE BOTH HOT & COLD EXTRUSION
- RUBBER CALANDER LINE
- RUBBER HYDRAULIC PRESS
- BELL CUTTER MACHINE
- GASKET CUTTING MACHINE
Pharmaceutical Industry
The need for process optimisation , strict regulatory compliance line 21 CFR etc, across the Life Science Industry , product’s time-to-market has to be extremely short, the production highly efficient, and the product quality impeccable, With our engineering Teams efforts , we have implemented automation solutions in pharmaceutical industry , adhering to their regulatory norms.
Areas of Our Domain Expertise Include:
- ISOLATOR BOTH POSITIVE & NEGATIVE
- VIAL & AMPULE FILLING LINE
- GRANULATION MACHINE LIKE FBD, RMG & AUTO COATER
- CAPSULE FILLING MACHINE
- LAF SECTION
- 21 CFR IMPLEMENTATION ON BOTH HMI & SCADA FOR THE ABOVE PROJECTS
Chemical Industry
Our engineering team executed the projects with S7-1500 PLC , comfort panel HMI & SCADA system
Areas of Our Domain Expertise has been deployed in:
- MBT RECOVERY
- RESIN COLUMN
Oil & Gas
Technology available today makes it possible to develop a truly connected enterprise and move closer to operational excellence. Modernizing internal processes with automation, along with better access to information about operations and maintenance, will help the industry streamline production and distribution and allow for a higher yield.
Areas of Our Domain Expertise Include:
- BMS (BURNER MANAGEMENT SYSTEM)
- Propane Plant
- LPG PLANT
- OXYGEN PLANT
- RIM SEAL
Iron & Steel Plant
Areas of Our Domain Expertise Include:
- H & T LINE
- TUBE MILL
- SLITTING LINE
- WINDER
- API PLANT
- MATERIAL HANDLING SYSTEM (CRANE)
Case Study:
API PLANT COMMISSIONING
Requirements:
- Commissioning of API plant supplied by mill tech South Korea
Implementation:
- Networking of G120, S110 & S120 VFD on profibus
- Commissioning of individual VFD
- PLC software development of the complete plant
- HMI screens development of the machines
- Servo drive commissioning
- Hydro pressure testing
- Offline seam tracking of UT
Benefits:
- Plant was commissioned in record time without OEM support
Furnace Automation
We provide Engineering services for Electrical Design, Supply of Control Panels and automation of all types of Furnaces using PLC and SCADA for Furnace.
Areas of Our Domain Expertise Include:
- Gas fired Rotary furnace (with Liquid Oxygen)
- Gas fired Rotary furnace (with natural gas)
- Hearth furnace
- Glass toughening Furnace (electric)
- Annealing furnace
Water Treatment Plant
- WATER PURIFIER IN AUTOMOBILE
- WATER PRRIFIER IN PHARMA INDUSTRY BY CONTROLLING TDS & PH VALUE
Material Handling System
- Hoist, Long Travel & Cross travel in crane application
- Conveyor application in FMCG